PEW1100 Jaw Crusher Parts: Enhance Efficiency with Qiming Casting’s Precision Components
The PEW1100 jaw crusher is a cornerstone in heavy-duty material processing, designed to crush tough materials like limestone, granite, basalt, and iron ore. Widely used in mining, construction, and aggregate industries, its performance hinges on the quality of its components. At Qiming Casting, we specialize in manufacturing premium PEW1100 jaw crusher parts that ensure durability, efficiency, and seamless compatibility. Our parts are trusted by clients in the Middle East, Southeast Asia, Africa, and South America, where reliability under extreme conditions is non-negotiable.
Why PEW1100 Jaw Crushers Demand High-Quality Parts
The PEW1100’s technical specifications highlight its robust capabilities:
- Feed Size: ≤930mm
- Discharge Size: 150–275mm
- Capacity: 300–650 tons/hour
- Motor Power: 185–200kW
- Dimensions: 4140×2660×3560mm
To sustain such performance, every component must withstand immense stress. Substandard parts lead to frequent downtime, increased maintenance costs, and reduced output. Qiming Casting’s PEW1100 jaw crusher parts are engineered to exceed these demands, using advanced materials like ZGMn13Cr2 steel and 40Cr alloy, known for their exceptional wear resistance and impact strength.
Qiming Casting: Your Trusted Partner for PEW1100 Crusher Parts
As a leading crusher parts supplier, we combine decades of expertise with cutting-edge manufacturing processes. Here’s why global clients choose us:
1. Precision Manufacturing for Perfect Fit
Our PEW1100 parts, including fixed jaw plates, movable jaw plates, side plates, and cheek plates, are produced using CNC machining and 3D scanning technology. This ensures millimeter-perfect alignment with OEM standards, minimizing wear and maximizing crusher lifespan.
2. Material Excellence
We use specialized alloys like ZGMn13Cr2 for jaw plates, which harden under impact, and HT (High-Tensile) cast iron for structural components. This results in parts that last 30–50% longer than generic alternatives.
3. Global Sourcing & Custom Solutions
Beyond manufacturing, we procure hard-to-find components like V-belts, toggle plates, and flywheels for international clients. Whether you need a single cheek plate or a full parts overhaul, we deliver tailored solutions swiftly.
4. Rigorous Quality Control
Every batch undergoes hardness testing, dimensional checks, and load simulations. Our ISO-certified processes guarantee that parts perform flawlessly in high-stress environments.
Critical PEW1100 Jaw Crusher Parts We Supply
1. Jaw Plates
- Fixed & Movable Jaw Plates: Forged from ZGMn13Cr2, these plates resist abrasion and maintain sharp crushing edges even after prolonged use.
- Cheek Plates: Protect the crusher frame from material spillage, reducing structural wear.
2. Side Guards & Toggle Plates
- Side Plates: Reinforced with 40Cr alloy, they absorb shock loads during crushing cycles.
- Toggle Plates: Precision-machined to ensure smooth jaw movement and prevent overload damage.
3. Flywheels & Eccentric Shafts
- Flywheels: Balanced to reduce vibration and stabilize crusher operation.
- Eccentric Shafts: Made from 40Cr steel, these critical components drive the jaw’s reciprocating motion with minimal friction.
Qiming Casting’s PEW1100 Jaw Crusher Parts Catalogue:
| No. | Drawing Number | Name | Specification | Material | Quantity | Unit | Unit Weight (Kg) |
|---|---|---|---|---|---|---|---|
| 1 | CJ1103-05-1 | Motor Pulley | HT | 1 | Piece | 308 | |
| 2 | CJ1103-02-9 | Flywheel | HT | 1 | Piece | 3050 | |
| 3 | CJ1103-02-19 | Belt Pulley | HT | 1 | Piece | 3050 | |
| 4 | CJ1103-02-18 | Outer Cover | HT | 2 | Piece | 120 | |
| 5 | CJ1103-02-13 | Inner Cover | HT | 2 | Piece | 102.5 | |
| 6 | CJ1103-02-1 | Movable Jaw Positioning Block | ZG | 1 | Piece | 131 | |
| 7 | CJ1103-02-4 | Front Elbow Pad | 35# | 1 | Piece | 77 | |
| 8 | CJ1103-01-10 | Rear Elbow Pad | 35# | 1 | Piece | 85.5 | |
| 9 | CJ1103-02-12 | Inner Labyrinth Ring | ZG | 2 | Piece | 77 | |
| 10 | CJ1103-02-14 | Intermediate Labyrinth Ring | ZG | 2 | Piece | 71 | |
| 11 | CJ1103-02-21 | Outer Labyrinth Ring | ZG | 2 | Piece | 69.5 | |
| 12 | CJ1103-02-3 | Movable Jaw Body | ZG | 1 | Piece | 8030 | |
| 13 | CJ1103-01-23 | Adjusting Wedge Block | ZG | 2 | Piece | 212.5 | |
| 14 | CJ1103-02-15 | Bearing Seat | ZG | 2 | Piece | 833 | |
| 15 | CJ1103-01-8.1 | Front Wall Plate | ZG | 1 | Piece | 5902 | |
| 16 | CJ1103-01-8.3 | Rear Wall Plate | ZG | 1 | Piece | 3365 | |
| 17 | CJ1103-01-9 | Adjusting Base | ZG | 1 | Piece | 213 | |
| 18 | CJ1103-01-1 | Fixed Plate Positioning Block | ZG | 1 | Piece | 178.5 | |
| 19 | CJ1103-01-3 | Lower Left Side Guard Plate | ZGMn13Cr2 | 1 | Piece | 187.6 | |
| 20 | CJ1103-01-4 | Lower Right Side Guard Plate | ZGMn13Cr2 | 1 | Piece | 187.6 | |
| 21 | CJ1103-01-5 | Upper Left Side Guard Plate | ZGMn13Cr2 | 1 | Piece | 390.6 | |
| 22 | CJ1103-01-6 | Upper Right Side Guard Plate | ZGMn13Cr2 | 1 | Piece | 390.6 | |
| 23 | CJ1103-01-7 | Fixed Pressure Block | ZGMn13Cr2 | 1 | Piece | 107 | |
| 24 | CJ1103-01-2 | Fixed Jaw Plate | ZGMn13Cr2 | 1 | Piece | 1970 | |
| 25 | CJ1103-02-2 | Movable Jaw Plate | ZGMn13Cr2 | 1 | Piece | 1890 | |
| 26 | CJ1103-02-7 | Movable Pressure Block | ZGMn13Cr2 | 1 | Piece | 115 | |
| 27 | CJ1103-02-8 | Movable Jaw Guard Plate | ZGMn13Cr2 | 1 | Piece | 365 | |
| 28 | CJ1103-03 | Elbow Plate | Steel Plate Cutting | 1 | Piece | 318 | |
| 29 | CJ1103-02-10 | Eccentric Shaft | 40Cr | 1 | Shaft | 3451.93 |
Case Study: Boosting Productivity in a Chilean Copper Mine
A mining operator in Chile faced frequent breakdowns due to poorly manufactured cheek plates. After switching to Qiming Casting’s ZGMn13Cr2 cheek plates, downtime decreased by 40%, and component lifespan extended from 3 to 5 months. Their annual output rose by 15%, showcasing how quality parts translate to tangible ROI.
Beyond Parts: Qiming Casting’s Value-Added Services
- Emergency Replacements: Expedited shipping to minimize operational disruptions.
- Technical Support: On-call engineers for installation guidance and troubleshooting.
- Competitive Pricing: Cost-effective solutions without compromising quality.
Why Choose Qiming Casting Over Competitors?
While brands like Shanghai SBM and Shanghai Zenith focus on entire crushers, we specialize in niche components that keep these machines running. Our agility in custom orders and deep material science expertise set us apart.
Conclusion: Invest in Longevity with Qiming Casting
The PEW1100 jaw crusher is only as reliable as its weakest part. Partner with Qiming Casting for components that deliver unmatched durability, precision, and cost efficiency. Contact us today to request a quote or discuss your project needs.
