PEW860 Jaw Crusher Parts: The Secret to Unlocking Peak Crushing Performance
Imagine this: Your PEW860 jaw crusher has been running nonstop for months, processing granite and river pebbles at a quarry in Southeast Asia. Suddenly, production slows—worn jaw plates are causing downtime, and replacements are weeks away. At Qiming Casting, we’ve seen this story too often. That’s why we engineer PEW860 jaw crusher parts to outlast the competition, keeping your operations running smoothly even in the harshest conditions.
Why PEW860 Crushers Demand Superior Wear Parts
The PEW860 is a workhorse in mining and aggregate industries, designed to crush hard materials like granite, basalt, and iron ore. But its efficiency hinges on one critical factor: the quality of its wear parts.
Real-World Challenges We Solve:
- Premature Wear: Cheap plates crack under high-pressure crushing, forcing frequent replacements.
- Downtime Costs: Waiting weeks for parts? Our global logistics cut delivery times to 7-15 days.
- Compatibility Issues: Non-OEM parts often fail to fit, causing alignment problems.
Qiming Casting’s PEW860 Jaw Crusher Parts Catalogue:
| No. | Drawing No. | Name | Specification | Material | Qty | Unit | Unit Weight (Kg) |
|---|---|---|---|---|---|---|---|
| 1 | CJ0911-02-12 | Inner Cover Plate | – | HT (Grey Cast Iron) | 2 | Pcs | 80 |
| 2 | CJ0911-02-17 | Outer Cover Plate | – | HT (Grey Cast Iron) | 2 | Pcs | 76.6 |
| 3 | CJ0911-02-8 | Flywheel | – | HT (Grey Cast Iron) | 2 | Pcs | 2335 |
| 4 | CJ0911-05-1 | Motor Pulley | – | HT (Grey Cast Iron) | 1 | Pcs | 205 |
| 5 | CJ0911-02-19 | Counterweight Block | – | ZG (Cast Steel) | 2 | Pcs | 61.5 |
| 6 | CJ0911-02-10 | Inner Retaining Ring | – | ZG (Cast Steel) | 2 | Pcs | 30 |
| 7 | CJ0911-02-11 | Inner Labyrinth Ring | – | ZG (Cast Steel) | 2 | Pcs | 48 |
| 8 | CJ0911-02-20 | Outer Labyrinth Ring | – | ZG (Cast Steel) | 2 | Pcs | 47.5 |
| 9 | CJ0911-01-9 | Adjustment Seat | – | ZG (Cast Steel) | 1 | Pcs | 178 |
| 10 | CJ0911-02-2 | Movable Jaw Body | – | ZG (Cast Steel) | 1 | Pcs | 5178 |
| 11 | CJ0911-02-3 | Front Toggle Plate Pad | – | 35# Steel | 1 | Pcs | 39 |
| 12 | CJ0911-10 | Rear Toggle Plate Pad | – | 35# Steel | 1 | Pcs | 39 |
| 13 | CJ0911-01-8.1 | Front Wall Plate | – | ZG (Cast Steel) | 1 | Pcs | 4226 |
| 14 | CJ0911-01-8.3 | Rear Wall Plate | – | ZG (Cast Steel) | 1 | Pcs | 2030 |
| 15 | CJ0911-01-1 | Fixed Jaw Positioning Block | – | ZG (Cast Steel) | 1 | Pcs | 108 |
| 16 | CJ0911-02-25 | Movable Jaw Positioning Block | – | ZG (Cast Steel) | 1 | Pcs | 98 |
| 17 | CJ0911-02-13 | Intermediate Labyrinth Ring | – | ZG (Cast Steel) | 2 | Pcs | 45 |
| 18 | CJ0911-02-14 | Bearing Seat | – | ZG (Cast Steel) | 2 | Pcs | 513 |
| 19 | CJ0911-01-2 | Fixed Jaw Plate | – | ZGMn13Cr2 (High Manganese Steel) | 1 | Pcs | 1360 |
| 20 | CJ0911-01-3 | Lower Left Side Guard Plate | – | ZGMn13Cr2 (High Manganese Steel) | 1 | Pcs | 175.2 |
| 21 | CJ0911-01-4 | Lower Right Side Guard Plate | – | ZGMn13Cr2 (High Manganese Steel) | 1 | Pcs | 175.2 |
| 22 | CJ0911-01-5 | Upper Left Side Guard Plate | – | ZGMn13Cr2 (High Manganese Steel) | 1 | Pcs | 286 |
| 23 | CJ0911-01-6 | Upper Right Side Guard Plate | – | ZGMn13Cr2 (High Manganese Steel) | 1 | Pcs | 286 |
| 24 | CJ0911-01-7 | Fixed Pressure Block | – | ZGMn13Cr2 (High Manganese Steel) | 1 | Pcs | 75.1 |
| 25 | CJ0911-02-1 | Movable Jaw Plate | – | ZGMn13Cr2 (High Manganese Steel) | 1 | Pcs | 1370 |
| 26 | CJ0911-02-6 | Movable Pressure Block | – | ZGMn13Cr2 (High Manganese Steel) | 1 | Pcs | 75.4 |
| 27 | CJ0911-02-7 | Movable Jaw Guard Plate | – | ZGMn13Cr2 (High Manganese Steel) | 1 | Pcs | 187.6 |
| 28 | CJ0911-02-21 | Lock Nut | – | ZG (Cast Steel) | 2 | Pcs | 17 |
| 29 | CJ0911-03 | Toggle Plate | – | Q235 Steel | 1 | Pcs | 190 |
| 30 | CJ0911-02-9 | Eccentric Shaft | – | 40Cr Alloy Steel | 1 | Pcs | 1740.33 |
Notes:
- HT: Grey Cast Iron
- ZG: Cast Steel
- ZGMn13Cr2: High Manganese Steel
- 35#: Medium Carbon Steel
- Q235: Structural Steel
Qiming Casting’s PEW860 Jaw Crusher Parts: Built to Endure
1. High Manganese Steel Plates That Outperform
Our jaw plates are forged from ZGMn18Cr2 steel, a premium alloy that hardens under impact. Here’s how they stack up:
| Feature | Standard Parts | Qiming Casting Parts |
|---|---|---|
| Average Lifespan | 3-6 months | 8-12 months |
| Impact Resistance | Moderate | Exceptional |
| Cost per Ton Crushed | $1.20 | $0.75 |
Case Study: A quarry in Chile replaced their OEM plates with ours and saw a 40% reduction in annual maintenance costs.
2. Precision Engineering for Perfect Fit
Every component—from cheek plates to toggle blocks—is machined to match original specs. No guesswork, no adjustments.
3. Energy Efficiency Built In
Our optimized designs reduce friction, helping the PEW860 achieve its rated 200-500 tons/hour capacity while cutting power use by up to 15%.
Technical Specifications at a Glance
- Feed Opening: 860×1100mm
- Max Feed Size: 720mm
- Discharge Range: 100-225mm
- Motor Power: 132-160kW
- Weight: ~28 tons
Where Our Parts Make the Difference
- Mining: Crushing copper ore in Peru’s Andes Mountains.
- Aggregate Production: Processing river pebbles for Dubai’s megaprojects.
- Recycling: Turning demolition waste into road base in Australia.
Why Miners Trust Qiming Casting
“We Tried Others. Now We Won’t Switch Back.”
– Carlos M., Plant Manager, Colombian Gold Mine
Here’s What Sets Us Apart:
- 20+ Years of Niche Expertise: We focus solely on crusher wear parts—no distractions.
- Custom Solutions: Need a hybrid plate for mixed materials? We’ll develop it.
- Transparent Pricing: No hidden fees. Volume discounts for orders over $10k.
- 24/7 Support: Breakdown at 2 AM? Our team is on standby.
How to Order (It’s Simpler Than You Think)
- Send Us Your OEM Part Numbers – Email, WhatsApp, or upload to our portal.
- Get a Quote in 4 Hours – Including lead times and shipping options.
- Track Your Order in Real-Time – From our foundry to your site.
Don’t Let Wear Parts Hold You Back
Whether you’re crushing granite in Nigeria or recycling concrete in Texas, Qiming Casting’s PEW860 jaw crusher parts deliver unmatched value. With a 12-month warranty and ISO-certified quality, the only risk is waiting too long to try us.
