The replacement cycle of the tooth plate of the double-roll crusher mainly depends on multiple factors, including the material of the tooth plate, working conditions, the hardness of the crushed material, and the operating time of the equipment. Therefore, the replacement cycle is not fixed, but needs to be judged according to the specific situation. The following are some factors that affect the replacement cycle:

• Tooth plate material: Different materials have different wear resistance. For example, high manganese steel, alloy wear-resistant steel, and high chromium cast iron composite materials vary in their wear resistance and service life.
  Working conditions: If the double-roll crusher works continuously for a long time or processes, particularly hard or abrasive materials, the tooth plate wear will accelerate, and the replacement cycle will be shortened.
• Material hardness: The higher the hardness of the crushed material, the greater the wear on the tooth plate and the shorter the replacement cycle.
• Equipment maintenance: Good maintenance and lubrication can extend the service life of the tooth plate. Regularly checking the wear of the tooth plate and timely maintenance and replacement can ensure the regular operation of the double-roll crusher.

Under normal circumstances, the double-roll crusher’s tooth plate replacement cycle may last between a few months and a year. Regular inspections and assessments based on the equipment’s actual operation and the degree of wear of the tooth plates are recommended to replace the severely worn tooth plates in time to ensure the crusher’s efficiency and stability. You can consult the equipment manufacturer or follow the equipment manual if more specific replacement suggestions are needed.

Roller crushers may encounter various faults during long-term use. Here are some common faults and their solutions:

1. Material blocking
   Reason: Material humidity is too high, particle size is too large, or feed speed is too fast.
   Solution: Stop the machine to clean the blocked material and adjust the feed speed and humidity.
2. Roller wear
   Reason: Long-term use causes roller surface wear.
   Solution: Regularly check the roller wear and replace the severely worn rollers in time.
3. Roller gap adjustment is difficult.
   Reason: The adjustment mechanism may become inflexible due to wear or design problems.
   Solution: Use professional adjustment tools to ensure the gap is set reasonably.
4. Motor failure
   Reason: Motor overheating, excessive current, etc.
   Solution: Regularly check the motor status, keep it clean and well-ventilated, and repair or replace the faulty motor in time.
5. Noise problem
   Reason: Equipment imbalance, bearing damage or gear wear, etc.
   Solution: Take sound insulation measures, such as installing sound insulation covers, shock pads, etc.
6. Bearing heating
   Reason: Insufficient lubrication, severe wear or improper installation.
   Solution: Ensure that the bearings are properly lubricated, and regularly check and replace worn bearings.
7. Decreased output
   Reason: roller wear, bearing damage or motor failure, etc.
   Solution: Replace worn rollers, repair or replace damaged bearings, and check motor operation.
8. Excessive vibration
   Reason: roller imbalance, loose foundation or gear wear, etc.
   Solution: Adjust the roller balance, strengthen the equipment foundation, and repair or replace worn gears.
9. Electrical failure
   Reason: poor motor circuit contact, motor overload or electrical component damage, etc.
   Solution: Check circuit connection, eliminate poor contact problems, check motor load, and repair or replace damaged electrical components.
   Through regular maintenance and inspection, these common faults can be effectively prevented and resolved to ensure the roller crusher’s normal and efficient operation.

1. We will provide a complete dimension report.
2. We make professional inspection tools to check the installation dimensions, such as the dimensions of the dovetail groove.

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